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RELIEF-SYSTEM ANALYSIS

DIERS

Investigate relief scenarios, vessel behaviour and discharge capacity.

Screens the emergency relief of a closed vessel of one pure solvent heated until its bursting disc ruptures (by a set duty, a fire or excess steam): whether the discharge is two-phase, the peak temperature and pressure after rupture, and Leung's reference vent area.

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Inputs and results

You enter

  • The solvent (26 to choose from) and its charge
  • The vessel's geometry and fill
  • The heat input: a duty, an external fire or excess steam
  • The bursting disc (from a database, or entered) and the outlet pipe

You get

  • Discharge screening: vapour only or two-phase, with void fractions
  • The peak temperature and pressure after rupture, against the limit
  • The disc's burst state and the heat input at rupture
  • Leung's zero-overpressure reference area

Example: Predicted peak state

Completed

Water in a 1.69 m³ vertical vessel at 80 % fill, heated at 51.5 kW, with a bursting disc set at 1.72 bar gauge and a 108.2 mm bore outlet pipe 30 m long.

The starting case every new DIERS case opens on, run by the engine on our servers and stored (engine 1.0.0 · data 1.0.0). Nothing is calculated in your browser, here or in the calculator. Exports and the other tools of a run need an account.

Water • external heating · WATER

WITHIN REVIEW PRESSURE

Peak pressure2.4034 bara0.142% above absolute burst pressure
Peak temperature126.179 °C0.0463 K rise after rupture
Discharge rate at peak11.0661 kg/s39,838 kg/h · Choked
Burst2.4 bara
Predicted peak2.4034 bara
Review pressure3 bara

The predicted peak is below or equal to the selected review pressure. This comparison applies only to the model and inputs shown; it is not a relief-system approval.

Coupling converged · temperature residual -0.000000025 K

Vessel discharge screening

TWO-PHASE DISCHARGE PREDICTED

WATER · All-vapour flow basis · Bubbly vessel regime

Swollen-liquid void fraction αAV0.660471
Rupture vapour-space fraction α₀0.115071

αAV > α₀: the legacy test predicts liquid swell sufficient for two-phase discharge.

Inventory mass / rupture fill1,391.089 kg / 88.49287 %
Rupture pressure / temperature2.4 bara / 126.1326 °C
Liquid / vapour density928.673 kg/m³ / 1.3253 kg/m³
Surface tension53.0561 mN/m
Latent heat2,123.32 kJ/kg
PR compressibility Z0.982692
Cp/Cv basisAutomatic · Yaws + PR real-gas
Vapour γ / discharge Cd1.3386597 / 0.9
Critical-flow factor F0.674157
Critical vapour mass flux Gv380.2098 kg/(m²·s)
Free vent area9,194.845 mm² · Pipe bore area · full-bore assumption
Flow area Ax / rest height H₀1.13664 m² / 1.46102 m
Geometry factor F′4
Heat duty / heated area51.5 kW / 5.3834 m²
Heat flux q″9,566.445 W/m²
All-vapour velocity Uavf2.0887 m/s
Uniform-heating velocity Uuhi0.0165147 m/s
Flow function X · based on Uuhi0.00352364
Stability parameters Kf / Kv0.10738 / 0.00405647
Terminal-velocity coefficient K1.18
Terminal velocity U#0.18148 m/s
ψavf / ψuhi11.5092 / 0.091
Selected ψ / Co11.5092 / 1.5
Margin αAV − α₀0.5454

Vapour heat-capacity audit at rupture

Yaws ideal-gas Cp°34.2986125 J/(mol·K)
PR Cp departure0.580509444 J/(mol·K)
PR Cv departure0.07110647 J/(mol·K)
Real-gas Cp34.879122 J/(mol·K)
Real-gas Cv26.0552564 J/(mol·K)
Real-gas Cp / Cv on mass basis1.9361156 kJ/(kg·K) / 1.446309 kJ/(kg·K)
Ideal-gas Cp°/Cv°1.31998209
PR real-gas Cp/Cv1.33865971
Cp source row / temperature range1489 / 100–1500 K

Yaws: Cp° = A + BT + CT² + DT³ + ET⁴, J/(mol·K). PR: Cv = Cp° − R + Cv departure; Cp = Cv − T(∂P/∂T)v²/(∂P/∂v)T. The largest physical PR root is used. Cp/Cv is not the real-gas isentropic exponent. The legacy F(γ) mass-flux expression with this ratio remains an approximation. Liquid Cp in the two-phase energy balance is separate.

Screening uses the original workbook correlations at rupture. It does not calculate restricted disc-plus-pipe capacity or a vapour-only relief size. See Methods for equations and geometry assumptions.

Specified constant heat input

51.5 kW

This duty is held constant in the DIERS peak-pressure model. Fire uses the supplied legacy workbook basis; steam duty uses the rupture-state temperature.

Rupture & inventory

Saturation temperature126.133 °C
Inventory basisConserved initial liquid charge
Entered liquid volume1,353.92 L
Charge reference density1,027.453 kg/m³ at 25 °C
Conserved inventory M₀1,391.089 kg
Liquid fill at rupture88.49287 %
Liquid mass at rupture1,390.83 kg
Vapour mass quality at rupture0.01855 %
Vapour-space fraction at rupture11.51 %
No-overshoot flow W₀15.0213 kg/s
Pipe capacity at rupture11.0527 kg/s

Capacity at rupture is below the no-overshoot flow; the model predicts a temperature rise.

Outlet at peak

Inlet pressure P₁2.3918 bara
Exit pressure P₂1.33671 bara
Back pressure1.01325 bara
Mass flux G1,203.51 kg/(m²·s)
Omega ω42.19
Resistance N5.545
Gravity parameter Fᵢ0.03024

Exit choking sets capacity. Expansion to back pressure occurs beyond the modeled pipe.

Property audit

PropertyAt ruptureAt peakUnit
Temperature126.1326126.1789°C
Liquid density928.6735928.6246kg/m³
Vapour density · PR1.3252981.327048kg/m³
Liquid heat capacity4.2460754.246196kJ/(kg·K)
Latent heat · source correlation2,123.3252,123.197kJ/kg
Specific volume difference0.75347050.7524754m³/kg

WATER · permitted combined calculation range: 0.01 °C–341.624 °C. The vessel equation uses rupture properties; pipe calculations use peak properties with inlet mass quality fixed at its rupture value.

Property source records

ThermoMix_Physical_Property_Studio(1).html · workbook row references retained from the supplied file.

Liquid densitySheet2 row 1489
Vapour pressureProperty Studio · Sheet7 row 1489
Liquid heat capacitySheet9 row 1489
Latent heatSheet11 row 1489
PR critical constantsSheet5 row 1489

Zero-overpressure reference

Approximate nozzle-only area7,711.7 mm²
Equivalent circular diameter99.0901 mm

Leung equations 32 / 41. G ≈ 1,947.86 kg/(m²·s). Includes an assumed discharge coefficient of 0.90; excludes pipe losses. The coefficient is not a certified device value. It is a reference result, not a final selected bore.

Convergence & calculation sequence
1 · Saturation root126.13256 °C
2 · Inventory mass quality0.000185536
3 · Nozzle critical ratio at peak0.92933652
4 · Pipe inlet / exit ratios0.99517375 / 0.55617247
5 · Pipe bisection iterations58
6 · Pipe integral residual1.776e-15
7 · Quadrature 256 / 512 panel difference2.521e-9
8 · Coupling evaluations30
9 · Peak temperature residual-0.000000025 K

Bracketed bisection; Simpson quadrature. Residuals test the numerical solution, not the physical assumptions.

Methods

  • Properties from the workbook's correlations, with a Peng–Robinson vapour
  • The workbook's vessel-swell screening (bubbly, churn-turbulent and droplet flow)
  • The peak state from Leung's simplified vent-sizing equations (AIChE Journal, 1986)
  • Outlet capacity by the omega method for flashing flow in nozzles and pipes (Leung, 1990; Leung and Epstein, 1990)

How every calculator is tested: Methods and validation.

Limits

  • One pure solvent: no mixtures, runaway reactions or gassy systems
  • No foaming correlations, subcooled feeds or time-resolved blowdown
  • Constant-bore, horizontal or upward outlet pipes only
  • An engineering development version: not certified device sizing or a relief-system approval

Results are screening estimates from the methods described. A competent engineer must check them before relying on them in design, safety or operating decisions.

How it is checked

Parity with the original
The engine is a port of the original standalone calculator, and reproduces it on 836 generated cases: every quantity within 10⁻¹² relative, except 21 groups of quantities with a recorded tolerance of its own, where the original's numerical methods amplify rounding (iterative solvers, finite differences, residuals near zero).
Validation against reference data
No published reference cases yet.